Tag Archives: alloy restoration

Mercedes 220SE Cabrio engine Rebuild assembly

IMG_0024

New Pistons installed ,side covers and sump fitted ,note: the deck has been machined to ensure it’s flat and true.

IMG_0026

Head is reassembled with all new Valves. The valve heads were pitted from corrosion and machining them would have made the valve head margins too thin.

IMG_0028

Cylinder head, water pump, and distributor drive fitted .Timing chain was replaced with a superior Iwis Chain,the one in the pic was just used to help install the new chain.

IMG_0016

Accessories added and nearly ready to install in the car.
IMG_0017

300 SE Lang W112 Rust repair progress

rear panel rust repair .

The rear panel on this car has had a few hits over the last 51 years and suffered from some pretty bad repair work. To straighten the dents and remove the rust ,caused by leaking tail light gasket i made a patch and cut out the rust with a hole saw.

With access through the hole , I could poke a dolly in and shrink out all the small dents .Last step was to repair the hole where the lights fit .It was pretty tough getting the dings out because the metal had been ground pretty hard in the past when someone has tried to fix the panel in the past.

Mercedes Benz 250S for sale.

IMG_0053250 S in very straight condition. Been off the road since 2010 due to a minor fault. This is a project car and will require normal work to get registration etc . There is very little rust in the right front sill front and the rear boot box bottom,right hand side. IMG_0052

No rust in the doors or floors!! no dash cracks ,and the MBtex seats are still very good. Original boot mat is in very nice condition . IMG_0056IMG_0065 (1)IMG_0069IMG_0070IMG_0058 (1)IMG_0057IMG_0067 (1)IMG_0068 (1)IMG_0064 (1)IMG_0081IMG_0082IMG_0079IMG_0080IMG_0087IMG_0084IMG_0054IMG_0055IMG_0059 (1)IMG_0060 (1)IMG_0061 (1)IMG_0066 (1)IMG_0073IMG_0074IMG_0075IMG_0076IMG_0077IMG_0078IMG_0083IMG_0085IMG_0086IMG_0088IMG_0089IMG_0090IMG_0092IMG_0093IMG_0094IMG_0095IMG_0096IMG_0097IMG_0098IMG_0099IMG_0101IMG_0100IMG_0102IMG_0103IMG_0104IMG_0106IMG_0107IMG_0108IMG_0109IMG_0100IMG_0102IMG_0103IMG_0104IMG_0106IMG_0107IMG_0108IMG_0109IMG_0111IMG_0112IMG_0113IMG_0114IMG_0116IMG_0117IMG_0119IMG_0121

Mercedes Benz 300SEL 6.3 restoration Project

IMG_0058 IMG_0059 IMG_0060

This is RHD 6,3 #2206 . The engine is incomplete and the drivers side sill/rocker  is rotten but the rest of the car is surprisingly sound but in need of a full restoration .RHD 6.3’s are too rare to part out and i would rather restore this car anyway….. or build a historic racer for weekend fun.

IMG_0041

Mercedes 280 SE 3.5 W108.057 with a difference!

I First saw this Car some years ago when the owner wanted an opinion of it , before buying it. In the mean time it was stripped and repainted a gorgeous Moss  green Metallic .  The job ahead of me now is too reassemble it to show standard

.IMG_0041 IMG_0042 IMG_0043

The interior needs a lot of work as it appears to have been sitting at the painters for a very long time.IMG_0044 IMG_0045 IMG_0046 The engine room is scruffy so that is going to be a big job sorting out a locked up engine and redoing all the plating and replacing all the rubber.

IMG_0047 IMG_0049 IMG_0051and i thought i’d try a Borbet wheel for size on my coupe project.

http://en.wikipedia.org/wiki/Mercedes-Benz_W108

Weber DCOE rebuild

I’ve been restoring a 190SL for an owner and part of the task involves rebuilding it’s non standard DCOE carbs. A lot of W121’s were fitted with these over years to get around the problems thrown up by the awful Solex side draft carbs originally fitted.

Work shop 7 005Carb on the left has been rebuilt

Work shop 7 006Carb on the right is in as is condition with blocked jets and water damge 


Work shop 7 007Work shop 7 008

As can be seen in the left photo the chokes have signs of water from the fuel supply.Carb on the right after stripping ,wet blasting and rebuilding.

Below is how the original fuel pipe looked before restoration .

Work shop 7 009 Work shop 7 010

Below the original pipe after replating the pipe and ferules with the ends resoldered back in place.

Work shop 7 011 Work shop 7 013 Work shop 7 015

Temporary mock up of the rear carb in place.

450EBAY 035

Early SL restoration

This is a link to the 2nd SL built by Daimler Benz as part of it’s post war effort to reenter auto racing…enjoy!!

http://www.carbuildindex.com/7856/1952-mercedes-benz-300-sl-restoration-by-factory-2nd-every-produced-2/

More shop tools..

I made my own bead rolling machine a while back using a Kohler chimney pipe cutter frame ..used for cutting chimney pipeand crimping the ends so it can be slid together. most of the machine was missing which made it ideal for it’s new purpose. I made the dies from B1 steel for long life. I made a bunch of different dies before when i made a boot floor for a 1960 Buick electra 225.

Here’s a set i made this week for dong Mercedes Floor panels.

workshop 6 038

Roughed out on my Arad Romanian monster lathe…

workshop 6 039

Semi finished with a radius to match the original mercedes grooves.

workshop 6 042

mounted on the Kohler frame with a grub screw to lock it on the shaft. The reason the rollers are different sizes are because the Kohler gears were two different sizes….

Wet blasting of alloy engine parts.

First developed in England in the 1940’s,this is a process where water and compressed air is used to clean delicate parts and restore the finish to an ‘as new’ surface. Also known as vapour blasting or slurry blasting  ,it is almost a green process as no caustic chemicals are required to remove dirt and oxidation .

Pictured are a pair of Porsche 928 cam boxes (yes i will work on any quality car!) . the lower is a ‘before ‘ example with burnt on oil and badly oxidised surface. The above it is an example of the finish achieved by just cleaning. next pic shows a 928 cylinder head as removed ,again very oxidised . Thwe 3rd picture shows the bare heads,all clean ready for valves ,springs seals etc to be fitted.

Feel free to call about your parts restoration and what i can offer.