Tag Archives: Mercedes Benz W111 restoration

220SE coupe project update,March 2015

A little progress,the car was placed on it’s wheels for the first time.

IMG_0133IMG_0135

Now i can start thinking about stitching it all together .

IMG_0134

Bracing remains in the car until the “A” and “B” pillars are connected permanently

IMG_0132

IMG_0131

220SE coupe body placed on Chassis .

IMG_0034My template showed where to trim the cowl on the W126 Chassis ,I was pretty close all in all and not much more needed to come off.

IMG_0035After a few hours trimming and adjusting the body is now sitting in place …..

IMG_0037  In this picture the coupes A pillar is now in the position on the chassis where the Original A pillar was .

IMG_0039Drivers side A pillar .Note how the sill is in the right place.

IMG_0040Thats a tie down strap pulling the shell further forward .

IMG_0038B Pillar showing how much rust will need to be removed .Same on Drivers side.

220SE coupe project update

To fit the coupe shell on the W126 floor pan. I had to gauge how much room was available to drop the body down and how much was still to be removed.

I had a piece of water damaged MDF board which I placed up against the coupe’s cowl. Using a sharpie marker I traced the shape of the inside .That will fit against the W126 cowl .

IMG_0024

The peice i cut out of the middle fits perfectly in the hole.  So…i got that bit right…IMG_0025

I glued and screwed a piece of 1×2 pine batten on  the back of the template .I can now lift it up against the W126 firewall as I chop each piece off. initially i though ui would weld the W111 A pillar to the cut down W126 A pillar . In the end to fit the template I removed the entire A pillar.

IMG_0028

IMG_0029At the start of this process, I put the template against the A pillar .

IMG_0031Now, there are two dimensions to this,the left to right profile and the Fore and aft Profile .

IMG_0033I took a profile off the W111 A pillar .As seen on the left,after the surgical removal of the W126 A pillar

.IMG_0027This is  the coupes cowl after I plasma cut the remnants of the heater box out . That’s the rear of dash,which will need to be removed anyway because it’s on the wrong side .

Next Job…cut the W126 rear wheel houses to fit into the coupe shell.

220 SE rust repairs

This car looked OK at first glance ,but a quick look underneath revealed previous rust “repairs”. Repairs  is a word incorrectly used in this context though. Once I pulled the interior out it was obvious someone has simply welded loose parts of steel over the top of something…. That something was revealed once I used the plasma cutter to remove all the scrap that had been added.


deans W111 2015 001 deans W111 2015 002


deans W111 2015 003 deans W111 2015 004

Under the left front of the sill ,the fairly new paint is peeling off ,not a big problem as it’s all coming off.

The jack point is missing!.

deans W111 2015 005 deans W111 2015 006

The box under the front seat has rusted away from the floor.

deans W111 2015 007

deans W111 2015 008

Pic on the left shows the patches welded into the inside of the sill box ,Drivers side.

deans W111 2015 012

deans W111 2015 010 Underside of the floor when the bitumen crap was removed.

deans W111 2015 011 deans W111 2015 013 deans W111 2015 014 deans W111 2015 019 deans W111 2015 020 deans W111 2015 021Patch removed

The inner edge of the sill was revealed ,once the patch was removed . The ragged edge of the steel is actually rust .The jack point is also missing on this side . The car is lacking in strength now which must be rectified before the outside of the sills can be repaired. This will include a new floor .

Floor turned out to be two layers,one welded over the other !! all this had to removed. Pic shows the rotten section from the drivers side floor.

  deans W111 2015 023

patch  pop riveted over the jack point !!

deans W111 2015 027

crappy patches welded over the rust ,all misshapen ,so covered in 1/2″ of body filler. deans W111 2015 029

deans W111 2015 030 deans W111 2015 031 deans W111 2015 032 deans W111 2015 033 deans W111 2015 034 deans W111 2015 035

All this will be removed .